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Logistics

How do you keep batch traceability intact when goods are repacked?

If a supplier combines material from several batches into one shipment, what records would you want before accepting the paperwork?

6 replies

  1. I'd ask for a mapping from the original batches to the shipped units or lots. Repacking should not erase the connection between the physical goods and their evidence.
  2. Check that quantities reconcile. A beautifully formatted certificate doesn't explain how more material was shipped than the supporting batches contain.
  3. Get the warehouse or packer involved in the evidence design. They know what can actually be recorded during the repack, which matters more than an ideal spreadsheet.
  4. Preserve the original identifiers and add the new ones beside them. Renaming everything to your own lot code can make upstream records impossible to follow.
  5. I'd define what happens when a label is missing before the work starts. Otherwise the team may improvise a replacement identifier that nobody can verify.
  6. Have the compliance reviewer confirm that the mapping meets the specific regime's needs. Operational traceability is useful, but it doesn't automatically settle every legal requirement.

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