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Logistics

How do you avoid paying twice for the same peak-season contingency?

If purchasing adds inventory and logistics buys faster transport, how do you check whether both buffers are still needed?

8 replies

  1. Put both decisions against the same stockout calculation. If faster transport closes the gap, the extra inventory may be unnecessary, or the other way around.
  2. I'd list who owns each buffer and its expiry date. Otherwise one team sees a temporary fix while another quietly builds it into the annual plan.
  3. Use the customer need date as the common reference. Production, procurement and freight teams often work from different dates without realizing it.
  4. A small joint review before approving an expedite is probably enough. You don't need a huge process, just visibility of stock on hand and inbound orders.
  5. Remember that the buffers cover different risks sometimes. More stock may protect against demand spikes while faster transport only fixes one late order.
  6. Show the cost of carrying the extra stock alongside the transport premium. That makes the trade-off concrete for people who don't work in logistics every day.
  7. I'd also check whether both actions are already irreversible. Once inventory is produced and air space is committed, the useful question becomes what you can change next time.
  8. Afterward, review the decision with the information available at the time. Nobody learns much from simply pointing out that the delay turned out shorter than expected.

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